How Jamestown Plastics saved the day for Tesla, creating a hood liner that both cost less and weighed less. In their all-important introductory year, Tesla’s EPP foam supplier, responsible for making a hood liner for the “frunk” in a model S, was unable to meet criteria called out by Tesla and reached out to Jamestown Plastics to help solve the problems. With the supplier unable to meet cost and weight limits, our solution was the result of a hybrid thermoforming/compression process using a custom-built forming machine, along with a unique spray and curing operation. Neither waterjet nor router trimming were going to work either, necessitating the use of a custom-built flying knife system attached to our robotic router arms. Amazingly, it took only six months from first contact to the shipping of final product and the parts that were delivered came in at budget and within weight parameters. Get Started
TRICO Technologies (retail packaging) How JP innovated retail packaging and reduced pack-out costs TRICO Technologies approached Jamestown Plastics to create a retail clamshell for their windshield wiper product line. They challenged us to eliminate all the traditional methods of keeping a clamshell closed such as plastic welding, snap locks, glue, and overwrap sleeves. Plus, they demanded that the [...]
Automotive When the console is an eyesore, cover it – and quickly! A major auto manufacturer had a shipment of finished vehicles on the boat headed to the US. But market studies showed they had a problem. It seemed that their console color scheme was not going to work in the US. Their solution was [...]
TRW How a simple Ford F150 factory visit and an old machine resulted in substantial cost and time savings. While visiting the TRW factory that makes the headlight switch cover (this is the switch that gives you several headlight operation options, each of which is illuminated when selected) for the Ford F150, we observed a [...]
TRICO Products Corporation (dunnage trays) Wrapping windshield wipers was wiping out profits until Jamestown Plastics came to the rescue. TRICO Products Corporation is a major manufacturer of windshield wipers. As part of their packaging pack-out process, TRICO employees would wrap every pair of wipers in kraft paper and place the wrapped wipers into cartons. The problem with wrapping wipers [...]
