From reusable totes to high-performance dunnage trays, our designs are built to withstand real-world conditions while reducing waste at every stage of the process.
Read on to see how our industrial packaging solutions deliver sustainability that works.
Smarter Designs, Less Waste
Many industrial operations still rely on single-use packaging systems (think cardboard dividers, foam inserts, or disposable crates) that generate large volumes of waste and add recurring costs. Our approach replaces those short-lived materials with reusable thermoformed alternatives engineered for durability, longevity, and better protection of components.
Industrial trays, pallets, and totes from Jamestown Plastics are designed to:
- Streamline storage and transport
- Withstand heavy handling and repeated use
- Reduce the need for disposable materials
- Improve product protection and organization
Reusable packaging reduces not only material waste but also labor time and repackaging costs. It’s an upgrade in both sustainability and efficiency.
Built with Sustainable Practices
We apply sustainability principles throughout the design and production lifecycle. That starts with material selection. We work with virtually any thermoformable material that can include recycled content or biodegradable materials, helping customers align with internal environmental goals. And because all production is managed in-house, we maintain tight control over processes and scrap generation.
Post-industrial waste doesn’t go to landfill; it gets recycled and reused. We also partner with customers to develop closed-loop recycling programs for worn-out trays and totes, giving old packaging a second life as new products.
Collaborating on Custom Solutions
Every industrial application is different. Some projects require stackable trays that fit automated systems, while others demand lightweight shrouds or static-dissipative containers for sensitive electronics. Our engineering team works closely with customers to understand these needs and develop custom solutions that maximize space, improve durability, and minimize excess.
Projects often begin with a conversation around pain points such as inefficient workflows, frequent damage during transport, or excessive packaging waste. From there, we model the solution: a more effective tray, a reusable insert, or a fully customized material handling system that checks every box.
Efficiency That Scales
Sustainable packaging isn’t limited to small or niche projects. Our high-speed thermoforming lines and rotary equipment can produce large-format parts and high volumes with consistency and speed. These capabilities allow us to support everything from small-batch specialty trays to ongoing production for multi-location industrial operations.
And because our trimming processes use robotic routing, laser cutting, and water jet technologies, finished parts meet strict tolerances with minimal material waste. That precision translates into better fit, reduced scrap, and fewer replacements down the line.
Designed to Support Internal Operations
Durable trays and totes protect products while also supporting leaner, more organized manufacturing processes. Many of our general industrial customers use thermoformed trays to:
- Keep assembly lines running smoothly
- Simplify visual inventory control
- Improve part traceability
- Reduce space requirements in transport and storage
Our products are not only built for impact resistance and long-term use but also tailored to your internal workflows. Custom dividers, stackable features, labeling options, and color-coding all contribute to better day-to-day efficiency.
Domestic Manufacturing with a Long-Term View
Jamestown Plastics manufactures all products in the United States, with facilities in New York, Pennsylvania, and Texas. That domestic footprint gives our customers faster turnaround times, fewer supply chain concerns, and the ability to meet sustainability goals without the added carbon footprint of overseas sourcing.
Our approach combines the strengths of local manufacturing with scalable capabilities, robust quality systems, and a deep understanding of the industrial sector. From hazardous material trays to reusable material handling systems, we’re helping our customers build greener operations without adding complexity.
Sustainability That Works in Practice
Sustainability doesn’t have to be a separate initiative. It can be built into the tools, processes, and materials you already use every day. Jamestown Plastics creates industrial packaging solutions that work better, last longer, and reduce environmental impact from the inside out.
Let’s talk about how we can support your goals for waste reduction, cost savings, and operational efficiency. Together, we can create custom trays and totes that make a measurable difference on the floor and in the footprint you leave behind.
