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Custom Automotive Thermoforming

Manufacturing for the Automotive Industry

Jamestown Plastics plays a vital role in thermoforming automotive parts for the automotive industry, supplying high-quality plastic components and packaging solutions that enhance manufacturing efficiency, vehicle performance, and aftermarket success. Our expertise extends from automotive production facilities to in-vehicle components and retail-ready packaging, ensuring that manufacturers, suppliers, and brands receive innovative solutions tailored to their needs.

Precision-Engineered Solutions for Automotive Applications

With decades of experience, our team develops durable, functional, and cost-effective plastic products for OEMs, Tier 1 and Tier 2 suppliers, and aftermarket brands. Our capabilities include:

Automotive Trim Components & Exterior Protection

Exterior and interior trim parts, wind deflectors, mud flaps, and bumper guards.

Manufacturing & Transport Packaging

Returnable trays, dunnage systems, and pallet solutions that protect components in transit and streamline assembly.

In-Vehicle Storage & Organization

Custom storage systems designed for enhanced usability and space efficiency.

Aftermarket & Retail Packaging

Blisters, clamshells, and display packaging that protects products, enhances shelf appeal, and can be restockable at retail.

Specialty & Protective Solutions

ESD packaging, product assembly trays, and fixturing systems that improve handling and/or reduce static damage.

Advanced Component Engineering

Subcomponent structures designed to meet automotive performance standards.

Driving Success with Expertise for the Automotive Sector

Jamestown Plastics specializes in custom plastic thermoforming, using high-impact, lightweight, and sustainable materials that meet the rigorous demands of the automotive sector. Our returnable packaging solutions help reduce waste and costs while improving supply chain efficiency.

Custom Thermoforming Case Studies in the Automotive Industry:

Tesla

How Jamestown Plastics saved the day for Tesla, creating a hood liner that both cost less and weighed less.

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TRW

How a simple Ford F150 factory visit and an old machine resulted in substantial cost and time savings.

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Automotive

When the console is an eyesore, cover it – and quickly!

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Automotive

Leading Automotive Styling Innovation

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TRICO Products Corporation (dunnage trays)

Wrapping windshield wipers was wiping out profits until Jamestown Plastics came to the rescue.

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TRICO Technologies (retail packaging)

How JP innovated retail packaging and reduced pack-out costs

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Impala

How Jamestown Plastics turned an Impala into a Corvette, almost overnight.

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"At Jamestown Plastics, we live by our word and approach each project with the intent of making things better…not just making things."
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8806 Highland Ave Brocton, NY 14716

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