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Thermoforming Capabilities

Innovation, Precision, and Versatility

“Engineering and creative problem solving — that’s what gets us up in the morning!”
– Jay Baker, CEO, Jamestown Plastics

At Jamestown Plastics, we deliver unmatched flexibility and expertise in custom thermoforming, ensuring our customers receive tailored solutions for even the most complex challenges.

Custom Plastic Thermoforming Processes

Our cutting-edge facilities and technologies enable us to meet diverse project needs with precision and efficiency. Key capabilities include:

ISO Class 7 and 8 Clean Rooms

Certified environments for medical device trays and other products requiring critical contamination control.

High-Speed Thermoforming

In-line and cut sheet production up to 5’ x 9’, with material thicknesses from .005” to .5”.

Robotic Automation

High-precision trimming with router, water jet, and laser technologies for flawless results.

Custom Assembly

Advanced technologies like ultrasonic bonding, plastic welding, U.V.-activated adhesives, and more.

Decorative Finishes

Customization with foil hot stamping, silk screening, and pad printing.

Material Options

We offer a wide range of materials for both light and heavy-gauge applications, including:

  • Biodegradable Materials
  • Recycled Materials: Post-consumer and post-industrial content

Polymers and Plastics

  • High Impact Polystyrene (HIPS)
  • Polyethylene Terephthalate Glycol (PETG)
  • Amorphous Polyethylene Terephthalate (APET)
  • Recycled Polyethylene Terephthalate (RPET)
  • High Density Polyethylene (HDPE)
  • Medium Density Polyethylene (MDPE)
  • Low Density Polyethylene (LDPE)
  • Polyvinyl Chloride (PVC)
  • Polyurethane
  • Polysulfone (PSO)
  • Acrylics
  • Polytetrafluoroethylene (PTFE)
  • Thermoplastic Polyolefin (TPO)
  • Polycarbonates (PC)
  • Acrylonitrile Butadiene Styrene (ABS)
  • ABS/Vinyl alloys (e.g., Royalite™ and Kydex™)
  • Ultra High Molecular Weight High Density Polyethylene
  • Polypropylene (PP)
  • Nylons (e.g., Noryl™)
  • Delrins
  • Ionomers

Specialty Materials

  • Conductive and anti-static materials
  • Paint film/decorative materials
  • Flocked materials
  • Oxygen barrier materials
  • Light transmission inhibiting materials
  • V.-protected materials

Material gauges range from .005” to .5”+ (.127mm to 12.7mm+), offering versatility across industries and applications.

Contract Packaging & Fulfillment Services

Jamestown Plastics provides value-added packaging and fulfillment services, simplifying the process of bringing products to market. Our offerings include:

Contract Packaging

  • Conventional heat sealing of blister to card
  • “Trap Style” card to blister to card
  • Radio Frequency (R.F.) sealing of plastic to plastic for clamshell packaging
  • Tamper-evident packaging
  • Ultrasonic sealing
  • Shrink wrapping

Additional Services

  • Multi-component assemblies
  • Warehousing
  • Drop shipping
  • Inventory control and tracking
  • “Club” packs

We also offer sustainable packaging options.

Diverse in Nature. Adaptable in Practice.

We’re ready to tackle your next challenge with expertise and ingenuity. Ready to start your project?

"At Jamestown Plastics, we live by our word and approach each project with the intent of making things better…not just making things."
New York - Headquarters

8806 Highland Ave Brocton, NY 14716

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