Medical packaging is more than a protective layer – it’s a critical component of product safety, sterility, and compliance. From unit dose packaging to sterile barrier solutions, every step of the manufacturing process must safeguard medical devices and pharmaceutical products. Cleanroom production plays a pivotal role in maintaining these high standards, reducing contamination risks, and ensuring compliance with industry regulations. For more than 30 years, Jamestown Plastics has been a trusted partner in medical packaging, offering advanced ISO Class 7 and 8 cleanroom manufacturing, ISO 13485:2016 certification, and precision thermoforming. Our solutions are designed to meet the most rigorous demands of the healthcare industry. Read on to learn how our cleanroom capabilities enhance medical packaging. How Cleanroom Manufacturing Elevates Medical Packaging Before a medical device reaches a patient, its packaging must protect it from contamination, preserve sterility, and comply with FDA and ISO standards. Whether it’s pharmaceutical trays, surgical kits, or clamshell packaging, maintaining a controlled environment during production is essential. Particulate exposure is one of the biggest risks in medical packaging. Even microscopic contaminants can compromise the integrity of a product. Our ISO-certified cleanrooms are engineered to reduce these risks, using HEPA filtration, precise air exchange systems, and stringent handling protocols. These safeguards create an environment where medical packaging remains pristine and compliant with strict regulatory requirements. Cleanroom Capabilities That Set a Higher Standard ISO Class 7 and 8 Cleanrooms Different medical applications require different levels of particulate control. ISO Class 7 cleanrooms provide enhanced contamination control, making them ideal for sterile barrier packaging and precision-formed medical trays. ISO Class 8 cleanrooms support applications with lower sterility demands while maintaining a carefully regulated environment. This flexibility allows us to tailor our cleanroom processes to specific customer needs, ensuring every product meets industry standards. In-House Design & Tooling for Total Control Managing every stage of production under one roof gives us the ability to move from concept to final product with greater efficiency. Our in-house capabilities allow for: Shorter lead times for accelerated project completion Uncompromising precision and consistency across all production runs Custom design flexibility to meet unique medical packaging requirements Precision Thermoforming for Medical Packaging With expertise in both light-gauge and heavy-gauge thermoforming, we create a range of medical packaging solutions, including: Sterile Medical Device Packaging: Custom unit dose trays, clamshells, and pharmaceutical packaging Medical Trays: Single-use and reusable options for surgical kits, lab storage, and procedure setups Secure Storage & Transport Packaging: Lock boxes, medical carts, and returnable totes designed for healthcare environments Material Versatility for Medical Applications Selecting the right materials is just as important as the manufacturing process itself. We use FDA-compliant, medical-grade plastics to deliver strength, durability, and sterility. Some of the most commonly used materials include: PETG & APET: Transparent and impact-resistant, ideal for sterile barrier packaging HIPS & PVC: Lightweight and cost-effective for disposable medical trays ABS & Polycarbonate: High-strength options for reusable storage and medical equipment enclosures Autoclavable Polysulfone: Heat-resistant materials designed for sterilization processes For specialized applications, we also offer anti-static films, oxygen barrier layers, and sustainable material options that align with evolving environmental standards. Commitment to Quality: ISO 13485:2016 Certification The healthcare industry demands precision and reliability. Our ISO 13485:2016 certification reinforces our dedication to quality management, regulatory compliance, and continuous improvement. Every stage of production—from material selection to final inspection—meets stringent standards to ensure consistent performance. With manufacturing facilities in New York, Pennsylvania, and Texas, we provide redundant production capacity to strengthen supply chains and minimize disruptions. Customers benefit from reliable service and on-time delivery, even when demand fluctuates. Applying Cross-Industry Expertise to Medical Packaging Experience across multiple industries provides fresh perspectives on medical packaging challenges. Techniques from automotive, electronics, and industrial manufacturing have allowed us to refine processes, enhance durability, and improve efficiency. These insights have resulted in: Streamlined production workflows that reduce waste and improve speed Enhanced protective designs for delicate medical instruments Sustainable solutions that incorporate recyclable and reusable materials Applying expertise from diverse industries allows us to develop smarter, more adaptable packaging solutions that meet the evolving needs of the healthcare sector. A Trusted Partner for Medical Packaging Solutions Cleanroom manufacturing is an essential part of medical packaging, offering sterility, compliance, and protection where it matters most. Jamestown Plastics brings decades of experience, advanced manufacturing technology, and rigorous quality controls to every project. From custom medical device packaging to secure transport solutions, our team is ready to collaborate and bring your vision to life. Let’s discuss how our cleanroom capabilities can support your medical packaging needs – contact us today!
Clamshells vs. Blisters Packaging is often the first point of contact between a customer and a product. As such, it can impact consumer perceptions. Therefore, choosing the most suitable type of packaging that protects the product and conveys the brand’s message effectively is essential. Clamshells and blisters are two popular packaging types that can provide various benefits, from [...]
The Importance of Medical Trays in Healthcare Medical trays play a critical role in healthcare, extending beyond simple storage to support cleanliness, organization, and patient safety. They streamline workflows, keep surgical tools sterile, and contribute to the overall efficiency of medical procedures. Designed for precision and functionality, these trays are essential for ensuring healthcare professionals can perform their duties effectively in high-pressure [...]
Medical Thermoforming Applications Thermoforming is a versatile manufacturing process that entails heating plastic sheets to a malleable state and then forming it with molds. Its significance in the medical field stems from its ability to produce cost-effective, lightweight, and disposable products that meet stringent quality requirements. Moreover, its accessibility, dependability, and efficacy make it indispensable for delivering safe [...]
Electronics Thermoforming Applications While the origin of thermoforming can be traced back to the 19th Century, it was the mid-20th century when it was first introduced to the electronics sector. The process entails heating plastic sheet and shaping it into a specific form to manufacture various electronic products or packaging for those products. This approach has revolutionized the [...]
Thermoforming 101: The Process That’s Revolutionizing Product DesignThermoforming is a manufacturing process that shapes plastic sheet into specific forms using heat and pressure. It is commonly employed to produce various products, such as packaging, trays, containers, and automotive components. This method offers cost-effectiveness, rapid production cycles, and the ability to easily create complex shapes. What is thermoforming? In this article, we will answer [...]
Heavy Gauge vs. Light Gauge Thermoforming Thermoforming is a versatile and cost-effective manufacturing method to create plastic parts and products. One key consideration in the process is choosing between heavy gauge and light gauge materials, which refer to the plastic sheet’s thickness. Both options have distinct benefits, contingent upon the specific project application and requirements. In this blog article, we will examine [...]
Reduce, Reuse, and Recycle: How to Incorporate the 3R’s Into Any Business That Deals With Plastics There is a lot of plastic in the world, with 31.9 million metric tons of plastic waste being improperly disposed of globally. Luckily, green packaging is making an indent in our society, but until it’s fully implemented, it is important to do the most we can, at both a manufacturer and consumer level, to reduce [...]
Industries Leveraging Custom Plastic Thermoforming Plastic thermoforming has become increasingly popular as a top manufacturing process in various industries. Using heat and pressure to shape plastic sheet into proper forms provides an efficient and cost-effective solution for product manufacturing. Moreover, it presents numerous benefits over alternative manufacturing methods, including decreased tooling costs and improved material efficiency. Here are some of the [...]
Why Plastic Medical Trays Are Essential for Safe and Sterile Procedures Click to Expand Plastic medical trays are often used in healthcare settings to assist in keeping those areas contamination-free. These trays can also be used for organizing and sterilizing healthcare instruments and equipment, transporting medications and supplies, for specimen collection (providing a clean and secure environment for handling biological samples), or found within labs. Plastic medical [...]
Dunnage Trays: Protecting Products Every Step of the Way Click to Expand Dunnage or packaging trays are specialized containers used in the manufacturing and logistics industries to securely hold and transport products or components. They are made from materials like plastic or metal and are designed to protect items from damage during storage or transit. Moreover, their configuration often matches the form of the things [...]
What Is Thermoforming? Thermoforming transforms thermoplastics through a series of processes, including heat, vacuum, and pressure, applied to a plastic sheet material. It utilizes a variety of machines to produce plastic products, including high-speed in-line thermoforming lines with robotic automation, light-gauge roll-fed machines, and larger sheet-fed machines for heavy-gauge products. This process allows parts to be produced with lower [...]
Why Thermoforming Could Be The Best Choice For Manufacturing Your Product Click to ExpandThis blog will cover the basics of thermoforming and how it helps different industries stay on top of the market with its practical and financial benefits. What Is Thermoforming? Thermoforming transforms plastic sheet into a 3-dimensional shape using heat, vacuum, and pressure. In this process, plastic is heated to its softening point and then [...]
Unlocking the Future of Design With Plastic Thermoforming Techniques Thermoforming is a manufacturing process employed to shape thermoplastic sheet into specific designs. This method involves heating plastic sheet until it becomes pliable, then forming it over or into a mold to achieve the desired shape. Its versatility and efficiency make it a preferred choice for creating products ranging from disposable containers to intricate parts [...]
Choosing the Right Plastic Products Manufacturing Partner Click to ExpandPlastic is one of the most preferred manufacturing materials due to its durability and ductility, with different components used in the medical, automotive, electrical, aerospace, marine, and construction industries. In particular, the plastic thermoforming process has upsides over other plastic, metal, and FRP manufacturing techniques, including low tooling costs and faster product development. Establishing [...]
Buffalo Business First: Clamtainer® revolutionizes packaging industry Buffalo Business First: It’s an exciting time at Jamestown Plastics, thanks to a brand-new product line with a catchy name and an innovative design that continues this company’s reputation for excellence. Clamtainer is a game changer in the field of transparent “clamshell” packaging and a vast improvement over flimsy traditional methodologies. Retailers and consumers alike are [...]
Reshoring and Nearshoring In recent years, global supply chains have encountered challenges such as trade conflicts, political volatility, natural calamities, and the COVID-19 pandemic. Consequently, numerous companies in the United States have had to reconsider their supply chain approaches. For instance, some are halting decades of outsourcing and offshoring by bringing their production back home or closer to [...]
Innovative Packaging Solutions for Consumer Goods Packaging plays a pivotal role in the consumer experience. Beyond safeguarding products, it influences brand perception, supports sustainability goals, and impacts costs. In today’s competitive marketplace, businesses need packaging that meets these demands while delivering quality and efficiency. At Jamestown Plastics, we design custom packaging solutions that combine ingenuity, sustainability, and creativity. From our patented Clamtainer® [...]
Automotive Thermoforming Applications As the automotive industry continues to evolve, the need for fuel-efficient and lightweight vehicles has grown exponentially. This has led to a renewed interest in thermoforming, a technique that has existed since the 1940s. It is the process of producing parts by heating thermoplastic sheet material until it becomes pliable, then forming it into a [...]
The Ultimate Guide to Plastic ManufacturingIn the plastics industry, each polymer option presents unique mechanical characteristics. As a result, it is possible to fabricate almost anything with every material, and most plastic manufacturing processes cover a vast array of product development requirements. In […]
Understanding the Plastic Manufacturing Process Click to Expand Plastic is a versatile material that can be molded into a wide range of shapes and sizes, making it ideal for various applications. From food packaging and containers to medical equipment and car parts, plastic manufacturing plays a crucial role in the production of items. The process begins with the selection of raw [...]
Material Matters: Choosing the Right Medical Tray Plastic for Safety and Durability Click to Expand A medical tray serves a variety of purposes in healthcare settings, primarily in holding sterilized parts and equipment. It is also used for organizing and transporting medical instruments or facilitating efficient workflows during medical procedures. A medical tray plastic is a specialized material used to manufacture these trays. This blog discusses the types of [...]
