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Plastic Thermoforming Services and Products

Global Experience

Medical, Aerospace Defense, Electronics, Consumer Goods, Automotive and other industry experience.


From class 1,000 and 10,000 clean rooms to high precision robotic laser technologies, we have it all.

Thermoforming Materials

If it’s available in sheet, roll, or cut form, we can produce product from it.

Packaging and Fulfillment

We offer contract packaging and fulfillment services.

Jamestown Plastics – one of the most highly diversified custom plastic companies in the world.

We are determined to provide our customers with a superior level of quality that is best achieved through experience and technical sophistication. From design through production, our Quality Assurance Program is supported by state-of-the-art equipment and experienced personnel. We are committed to customer satisfaction via adherence to quality standards of testing, inspection, traceability, process control, and documentation. This commitment includes the pursuance of international ISO:9001:2008 standards.

Manufacturing Processes

  • Multiple Class 1,000 (ISO Class 6 ) Clean Room facilities for the manufacture of medical device trays, sensitive electronic packaging, life science products and other plastic products demanding critical control of particulate and contamination
  • High-speed in-line thermoforming lines
  • In-line production of parts in excess of 30” x 60”
  • Cut sheet production capabilities in excess of 6’ x 10’ single station and rotary machines
  • Material thickness from .005” (.127mm) to .5” (12.7) mm
  • High precision robotic trimming employing, router, water jet, and laser technologies
  • Multiple component assembly technologies including U.V.-activated adhesives, mechanical fastener systems, ultrasonic bonding, radio frequency bonding, plastic welding, plastic folding and bending, hook and loop fasteners, automotive foam tape and more
  • Decorating including foil hot stamping, silk screening, and pad printing
Materials List Request Quote

Plastic Products by Industry


  • Exterior trim components
  • Interior trim components
  • Wind deflectors
  • Mud flaps
  • Bumper guards
  • Automotive component transport dunnage trays
  • Returnable tray systems
  • Returnable pallet systems
  • In-vehicle organizing and storage systems
  • Aftermarket packaging blisters, clamshells, displays and merchandisers
  • ESD-protected packaging
  • Product assembly tray and fixturing systems
  • Light pipes
  • Subcomponent structures
Medical/Health Care/Life Sciences

  • Custom medical device trays
  • Blisters
  • Clamshells
  • Unit Dose Packaging
  • Reservoir Trays
  • Autoclavable Tray Systems
  • Clean Room transport tray systems
  • Returnable totes and inventory control systems
  • Medical carts
  • I.V. lock boxes
  • Refrigerator lock boxes
  • Infectious disease control products
  • Cabinet systems
  • Divider systems
  • Organization and isolation trays and bins
  • Fabricated acrylic and polycarbonate medical supply dispensers
  • Polycarbonate back boards
  • Patient supply organizer trays and systems
  • Shrouds
  • Housings
  • Laboratory animal housing and transport containers

  • Delicate component transport trays
  • Housings
  • Preservation packaging
  • Hazardous materials packaging
  • Specialty Applications

  • Electrostatic Dissipative (ESD) Packaging
  • Conductive Packaging
  • Trays
  • Clamshells
  • Blisters
  • Radomes
  • Housings
  • Assembly systems
  • Inventory control systems
  • Satellite dish components
Consumer Goods

  • Clamshells
  • Blisters
  • Insert trays for cosmetics applications and the like
  • Point of purchase displays and merchandisers
  • Signage
  • Produce organizers
  • Gift sets
  • Warehouse club packs
  • Wine and spirit gift packs
General Industrial

  • Dunnage trays
  • Component assembly fixtures
  • Shrouds
  • Material handling systems
  • Custom pallet systems
  • Hazardous material trays and containers
  • Totes
  • Inventory organization and control products

Contract Packaging and Fulfillment Services

  • Contract Packaging
  • Conventional heat sealing of blister to card
  • “Trap Style” card to blister to card
  • Radio Frequency (R.F.) sealing of plastic to plastic for clamshell packaging
  • Tamper evident packaging
  • Ultrasonic sealing
  • Shrink wrapping
  • Multi-component assemblies
  • Warehousing
  • Drop shipping
  • Inventory control and tracking
  • “Club” packs
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